Dhumal Nagar, Thane, Maharashtra
GST No. 27AAPCA0526K1ZJ
Approx. Rs 40 Lakh / UnitGet Latest Price
Product BrochureProduct Details:Minimum Order Quantity | 1 Unit |
Power Source | Electric |
Rated Power (KW) | 11 kW |
Voltage | 240 V |
Max OperatingTemperature | 300 Deg C |
Brand | antsProsys |
Cont. Operating temperature | 270 Deg C |
Oven Current Rating and No. of Phase | 25 Amps,Three phase |
The concept of Lab Scale line for carbon fiber is based on flexibility, speed and scalability to change and modify equipment parameters for the needs of customers in Carbon Fiber research for experimentation with traditional or emerging precursors, process tweaking and development of samples for up to 1 tons per year. With state of the art fiber handling system it can accommodate line speeds ranging from 0.1 m/min to over 1 m/min and tows from 10 filaments to 48000 filaments, enabling the study of effects of various process parameters using a small amount of precursor. The heat treatment system is the ideal size for research and development as well as quality control, with continuous processing of up to 3 tows. It is highly customizable and can be configured as a complete system including Oxidation Ovens, LT and HT furnaces up to 1600°C, material handling equipment, and all pre and post treatment process stages found on commercial scale plants. The systems allow for maximum manipulation of key process parameters, including controlling tension after each unit operation and multiple zones of temperature control in oxidation, pre-carbonization and carbonization. The drive systems are designed for precision control of the forces imparted to the fiber, allowing for flexibility in tow counting, loading, and drive position. This flexibility yields greater customization of oxidation for Carbon Fiber research activities, with adjustability zone by zone, pass by pass, and carbonization. Advanced design features designed to better assist in research goals and future scale-up include:
Precise pressure and temperature data from every oven pass
The ability bring up to temperature and stabilize quicker
Controls that better analyze and adjust atmosphere and off gassing conditions
Low minimum loading point to enable research on minimal filament counts
The system for Carbon Fiber research includes all of these highly customizable operations:
Oxidation Oven: Up to 300°C, with multiple zones of control
LT and HT Furnaces: Pre-carbonization and Carbonization: Up to 1000°C and 1600°C respectively, with multiple zones of control, atmospherically controlled
Creel: Up to (8) positions
Drive Stands: Multiple locations throughout the system
Pretreatment, Surface Treatment & Sizing Systems: single or multiple dip
Control Systems: with advanced configuration for preferences regarding remote access and data historian
Material Handling, including for emerging precursors including those requiring belt transport
Overall plant footprint for an example line as shown here is approximately 40m L x 10m W x 4m H. Start-up for the equipment from ambient conditions takes 8 to 12 hours. Shut down can occur in a shorter time frame. To optimize the life of the equipment and minimize thermal cycling, we recommend that the LT and HT furnaces be at idled at temperature for short downtime durations (i.e. over a weekend) for cleaning the deposits in cooler section of furnaces. This also optimizes power, when considering the requirements for heat-up.
Additional Information:
Approx. Rs 6.5 Lakh / UnitGet Latest Price
Product Details:Minimum Order Quantity | 1 Unit |
Voltage | 210 - 420 V |
Max OperatingTemperature | 800-1000 Degree C |
Brand | antsProsys |
Outer Tube Diametre | 38 mm |
Overall Length | 400 mm |
Diameter Desk Sample | 15-20 mm |
Additional Information:
Approx. Rs 10 Lakh / UnitGet Latest Price
Product BrochureProduct Details:Minimum Order Quantity | 1 Unit |
Control zone | Single Zone |
Maximum operation temperature (oC) | 1000 Degree C |
Continuous working temperature (oC) | 900 oC for long hours like 10,000 hours continuously |
Hot zone W x H x D (mm) | 215 x 210 x 300 |
Door type | Top loading guided on pins |
Furnace outer dimensions (mm) | 365 x 440 x 800 |
AntsProsys is able to offer specialized furnaces for use with standard SOFC test fixtures. The furnace has a top-opening lid for in-furnace assembly of your test sample. An adjustable mechanical loading system is used to compress the system to the amount needed for your samples.
Additional Information:
Approx. Rs 5 Lakh / UnitGet Latest Price
Product BrochureProduct Details:Minimum Order Quantity | 1 Unit |
Power Source | Electric |
Max OperatingTemperature | 1000 Degree C |
Brand | antsProsys |
Continuous working temperature (oC) | 900 Degree C |
Hot zone ID x L (mm) in single quartz tube | 140 x 250 mm |
Flanges | Hot zone tube of Quartz OD x ID x L 145 x 140 x 400 (+/- 3 mm) |
AntsProsys RTA furnace is a compact rapid thermal processing tube furnace with a processing quartz tube and vacuum flanges. It is designed for annealing semiconductor wafers or solar cells with diameters from 2” to up to 6". The furnace is heated by 8-16 units of 1KW halogen light with a max. the heating rate of 50 oC/second. A 30 segment precision temperature controller with +/-1 oC accuracy is built into the furnace to allow for heating, dwelling, and cooling at various steps. RS485 port and control software can be included to make monitoring the temperature profile via PC while simultaneously running furnace possible. This furnace can also be modified into an RTE, CSS or HPCVD furnace.
Additional Information:
Approx. Rs 3.5 Lakh / UnitGet Latest Price
Product Details:Minimum Order Quantity | 1 Unit |
Model No | CokeOven7 |
Max. Temperature (oC) | 1250 Degree C |
Internal Dimension (W x H x D) (mm) | 115 x 305 x 370 mm |
External Dimension (W x H x D) (mm) | 800 x 1750 x 700 mm |
Controller | Eurotherm 3504 P1 |
Control Panel Dimension (W x H x D) | 700 x 1400 x 600 mm |
Charge Weight (Kg) | 7 kg |
Power (KW) | 16 kW |
AntsProsys dental furnace is equipped with 4 robust high-quality heating elements made of MoSi2. The furnaces are made with vacuum formed insulation of best grade to ensure they can be heated and cooled very fast to provide for fast turnaround times. With uniform heat distribution these furnaces provide best results and minimum maintenance issues in long run. The dental crowns and frameworks are placed in sintering trays which are filled with a bed of zirconium support beads. The trays are designed to fit exactly in the furnace chamber. The bed of zirconia beads allows for a sintering process with low friction and results in distortion-free frameworks. The dental furnace is equipped with a programmer with four individually configurable programs with 4 ramp/dwell segments. The maximum temperature of 1550 °C allows the majority of commercially available zirconium oxides to be processed. Any interruption to the sintering process, for example by a power failure, is displayed by the programmer. This ensures that the sintering process of the dental furnace is completed correctly and the crowns and frameworks have the desired density and stability. The dental furnace is supplied complete with sintering tray and support beads.
Standard features
Maximum operating temperature 1550 °C
Uniform heating from high quality MoSi2
Complete with sintering tray & 200g of zirconium support beads 2mm Ø
2 liter capacity chamber allows for 3 tray stacking
Over temperature protection
High quality Eurotherm controllers
Additional features/variations available on request
Different chamber sizes
Raising hearth model available for ease of sample loading and removal
Raising hearth model has round ceramic muffle as cover for protecting heating elements
Spare sinter trays
Spare sinter support beads
Additional Information:
Approx. Rs 3.5 Lakh / UnitGet Latest Price
Product BrochureProduct Details:Minimum Order Quantity | 1 Unit |
Power Source | Electric |
Type Of Furnace | Tube or Split Tube |
Phase | Single Phase |
Type | CNT and Graphene Growth Furnace |
Max Temperature | 1000-1500 degree Celsius |
Brand | antsProsys |
Power | Up to 8 kW |
Material | Tube material is Quartz and Ceramic |
Voltage | 210 - 420 V |
Hot zone OD x ID x L (mm) | 60 x 50 x 250 mm |
Additional Information:
Approx. Rs 2.25 Lakh / UnitGet Latest Price
Product Details:Minimum Order Quantity | 1 Unit |
Max Temperature | 1200 Degree Celsius |
Rated Power (KW) | 3.5 - 4.5 kW |
Voltage | 210 - 350 V |
Brand | antsProsys |
Hot Zone Length (mm) | 250-300 |
External Dimension (L x H x D) (mm) | 530 x 620 x 410, 580 x 650 x 440 |
Uniform Temperature Zone Length | 80-100 (+/- 5 oC)4 |
Phase | Single Phase |
Model1 | Maximum Temp (oC)2 | Inner Diameter (mm)3 | Hot Zone Length (mm) | External Dimension (L x H x D) (mm) | Uniform Temperature Zone Length (+/- 5 oC)4 | Connected Load (kW) | Electrical Connection |
---|---|---|---|---|---|---|---|
RTF 50/250/12 | 1200 | 50 | 250 | 530 x 620 x 410 | 80 | 3.5 | Single Phase |
RTF 70/300/12 | 1200 | 70 | 300 | 580 x 650 x 440 | 100 | 4.5 | Single Phase |
Standard Features
Additional Information:
Approx. Rs 6.5 Lakh / UnitGet Latest Price
Product Details:Minimum Order Quantity | 1 Unit |
Power Source | Electric |
Max Temperature | 1100 Degree Celsius |
Rated Power (KW) | 4-5 kw |
Voltage | 210-380 V |
Brand | antsProsys |
Inner Diameter (mm)3 | 80-120 |
Hot Zone Length (mm) | 300-1500 |
Uniform Temperature Zone Length | 150-700 |
This furnace allows samples to be heated and mixed simultaneously (axial rotation of tube) in controlled atmosphere in a batch type or continuous running configuration. With multi zone rotary tube furnace it is possible to conduct multiple reactions while the power is passing through different temperature zones.
Available Models
Model1 | Maximum Temp (oC)2 | Inner Diameter (mm)3 | Hot Zone Length (mm) | External Dimension (L x H x D) (mm) | Uniform Temperature Zone Length (+/- 5 oC)4 | Connected Load (kW) | Electrical Connection |
---|---|---|---|---|---|---|---|
STRF 80/450/12 | 1100 | 80 | 30 | 450 / 1100 | 150 | 4 | Single Phase |
STRF 120/600/12 | 1100 | 120 | 50 | 600 / 1250 | 200 | 5 | Single Phase |
Additional Information:
Approx. Rs 10 Lakh / UnitGet Latest Price
Product Details:Minimum Order Quantity | 1 Unit |
Power Source | Electric |
Max Temperature | 1400 Degree Celcius |
Rated Power (KW) | 6-7 Kw |
Voltage | 210-380 V |
Brand | antsProsys |
Inner Diameter (mm) | 80 And 120 |
Heated Length | 450 and 600 mm |
Tube Length (mm) | 1100 and 1250 |
Uniform Temperature Zone Length | 150 -600 |
Phase | Three Phase |
Model1 | Maximum Temp (oC)2 | Inner Diameter (mm) | Heated Length | Tube Length (mm) | Uniform Temperature Zone Length (+/- 5 oC)3 | Connected Load (kW) | Electrical Connection |
---|---|---|---|---|---|---|---|
STRF 80/450/14 | 1400 | 80 | 450 | 1100 | 150 | 6 | Three Phase |
STRF 120/600/14 | 1400 | 120 | 600 | 1250 | 200 | 7 | Three Phase |
Additional Information:
Approx. Rs 7 Lakh / UnitGet Latest Price
Product BrochureProduct Details:Minimum Order Quantity | 1 Unit |
Power Source | Electric |
Rated Power (KW) | 16 kW |
Voltage | up to 420 V |
Max OperatingTemperature | 1100 Degree V |
Brand | antsProsys |
Hot zone OD x ID x L (mm) | 100 x 90 x 200 mm |
Additional Information:
Approx. Rs 1.5 Lakh / UnitGet Latest Price
Product BrochureProduct Details:Minimum Order Quantity | 1 Unit |
Power Source | Electric |
Max Temperature | 500-1000 degree Celsius |
Voltage | 420 V |
Continuous working temperature (oC) | 950 Degree C |
Hot zone ID x L (mm) 80%Alumina Tube | 70 x 200 |
Dia x Length of furnace | 240mm x 350mm |
Additional Information:
Approx. Rs 5 Lakh / UnitGet Latest Price
Product BrochureProduct Details:Minimum Order Quantity | 1 Unit |
Brand | antsProsys |
Control zone | Single Zone |
Maximum operation temperature (oC) | 1200 Degree C |
Continuous working temperature (oC) | 1000 Degree C |
Hot zone W x H x D (mm) | 300 x 300 x 300 27 liters |
Inconel chamber size | 350 x 350 x 500 mm (Depth) |
Rate of heating (oC per minute) | 1 oC to 5 oC/min |
Thermal treatment of materials in protective gas or vacuum is a commonly used process in material science. Besides its function to prevent oxidation, gas and mixtures of gases can be used to modify material surface, e.g. nitrating or carbonising. In general, two different designs of furnaces for thermal treatment can be distinguished: A “cold-wall” design and a “hot-wall” design. In “cold-wall” furnaces the heater and the insulation are installed inside a vacuum or gas tight chamber. In a “hotwall” system a vacuum and/or gastight retort, so-called muffle, is heated from the outside. The design of the antsProsys furnace line is based on the “hot-wall” principle. The heating system consists of spirals of Kanthal A1© wire or APM© wire. These wires are placed in notches of the inner insulation, which is usually made of ceramic light bricks. Micro porous material on the backside complete the insulation. This whole unit is encaged in a metal frame. A gap between the frame and the outside housing, filled with air, leads to an additional insulation effect. This design limits the maximum surface temperature of the furnace to 50°C above room temperature. In the standard configuration the furnace is heated from three sides and also from the bottom. Additional heaters can be installed on ceramic tubes at the roof of the furnace. A furnace with this improved heating power allows an operation at elevated temperatures up to 1200°C or a faster heating cycle with heavy loads.
Additional Information:
Approx. Rs 12 Lakh / UnitGet Latest Price
Product Details:Minimum Order Quantity | 1 Unit |
Power Source | Electric |
Rated Power (KW) | 16 |
Exterior Dimension (LxBxH) | 800 x 1750 x 700 mm |
Brand | antsProsys |
Model Name/Number | CokeOven7 |
Control Panel Dimension (W x H x D) | 700 x 1400 x 600 mm |
Max. Temperature (oC) | 1250 Degree C |
Standard features
Maximum operating temperature 1300 °C
Eurptherm 3504P1 standard controller with two 3216 slave controls
Three vertical element zones heated by silicon carbide elements
Paperless graphic recorder
Over temperature protection
Outer door fitted with thermocouple ports allowing insertion of lance thermocouple probes.
Additional features/variations available on request
Different chamber sizes
PLC control and multi channel data logging for various thermocouples
Model No. | Max. Temperature (oC) | Internal Dimension (W x H x D) (mm) | External Dimension (W x H x D) (mm) | Controller | Control Panel Dimension (W x H x D) | Charge Weight (Kg) | Power (KW) |
CokeOven7 | 1250 | 115 x 305 x 370 | 800 x 1750 x 700 | Eurotherm 3504 P1 | 700 x 1400 x 600 | 7 | 16 |
Additional Information:
Approx. Rs 7.5 Lakh / UnitGet Latest Price
Product BrochureProduct Details:Minimum Order Quantity | 1 Unit |
Max Temperature | 1600, 1700, or 1800 Degree C. |
Brand | antsProsys |
Crystal Size | Length 4 inch x Dia 2 inc |
Voltage | 230 V |
Power Consumption | 6.4 KW |
Communication | RS485 Modbus |
Speed Range | 0.1 mm/Hr to 10 mm/Hr |
Working Load | 5 Kg |
The Bridgman method uses a pre-synthesized material that moves slowly through a temperature gradient. The melted material moves through a decreasing temperature gradient and forms a single crystal. antsProsys offers multi-zone vertical tube furnaces which are mounted on a pulling device engineered specifically for the Bridgman method. The short heated multiple hot zone length creates an accurate and ideal gradient for the Bridgman method. The temperature decreases towards the bottom of the furnace. The pulling motor lowers the sample with an adjustable speed toward the lower temperature. As an option, close to the sample is a thermocouple can be placed for accurate reading of the sample temperature. Both, sample and probe thermocouple are attached to the sample lowering device. The movement of the sample can be fast for loading and unloading or with a user defined speed for crystal growth.
Standard features
Precisely defined and controlled pulling speed
Auto/Manual operation
Data recording option
The high temperature Bridgman Crystal Growth Furnace includes heating elements of MoSi2 that are mounted in a vertical, hanging position. Depending on the melting point of the sample, the maximum temperature is designed up to 1600 °C, 1700 °C, or 1800 °C.
Specifications for a standard Bridgman 4 Zone Vertical Type Furnace with MS Stand
for Crystal Growth of Crystal Size Length 4 inch x Dia 2 inch
Furnace Type:
Vertical Tubular Furnace having 4 Nos of independent heating zone, will be mounted on a rigid platform made of Powder Coated MS Plates, channels, and angles. Double Walled Tubular Furnace having four-six independently controlled heating elements.
Outer Chamber:
The furnace will be constructed out of thick gauge Stainless steel 304 L. Outer shell reinforced with angle and channel iron framework to make the equipment mechanically rigid. Double skinned construction allows convection air flow to cool the outer case. Double walled SS chamber with provision for natural convective flow of air for cooling (surface temperature to be less than 50°C at an operating temperature of 800°C).
Additional Information:
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